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Automatic Grease System for Trucks

overview

We provided lubrication solution to the customers according to the design conditions of the chassis of trucks. The grease needed for a truck is thicker than that of a bus. A truck may be designed with either a progressive or single-line lubrication system

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Advantages of centralized lubrication system:

1. Automatic system guarantees timing and automatic lubrication, which saves labor (95%) and ensures operators' safety.
2. Longer truck life, expand your machines’ lifespan for more than 60%
3. Save grease for more than 70%, environmentally sustainable

Working principle:

In the system, the ECU LCD-based monitor controls the grease pump to operate cyclically. When the system is running, the motor drives the grease pump to suck and discharge the grease. After the high pressure grease enters into the supply line, it is delivered to the lube points via the distributor. Upon completion of operation, the system is unloaded.


Advantages of lubrication system

Reasons for roller bearing breakdowns

Manual lubrication VS automatic lubrication

Compared to manual lubrication, centralized lubrication system is enclosed, which avoids grease leaking and the abrasion of friction pairs.

Advantages of centralized lubrication system

1. Automatic system guarantees timing and automatic lubrication, which saves labor (95%) and ensures operators’ safety.
2. Longer truck life, expand your machines’ lifespan for more than 60%
3. Save grease for more than 70%, environmentally sustainable
(Advantages of centralized lubrication system)

Introduction of the System

Autol innovated new centralized lubrication system for commercial vehicles and have maintained a long-term cooperation with varied coach and bus manufacturers. Here are the common lubrication series for coach and bus:
AR60 series: AR60, AR60H, AR60HG, AR60HL
AL50 series: ALP502
AL70 series: ALP712
AL80 series: ALP822
Let’s use ALP50 as an example to introduce coach lubrication system.


Working principle:

The system controls the gear pump to do periodic running through the ECU LCD monitor. When the system works, the motor drives the gear pump to conduct grease suction and discharge. After entering the main oil line, the high-pressure grease is supplied to each lubrication point through pressurized distributor. The system releases pressure after completing its run.

 

Technology innovation:

The country-around and year-around application of highly dense 0# lube;
ECU smart controlling system;
New pressure-type distributor with high pressure, stable performance and good lubrication;
Intelligent temperature control system solves the application problem of the system in high cold zone.

Main Components

Grease Pump

AR60 series: AR60,  AR60H, AR60HG and AR60HL AL50 series:ALP502 AL70 series: ALP712 AL80 series: ALP822

Pressure Distributor

At normal temperature, the maximum discharge pressure may be up to 3.2 MPa. Under low-temperature environment, the discharge pressure will be increased with reduced ambient temperature.Maximum pressure: 8.0 MPa.Displacement: 0.1 ml, 0.2 ml, 0.4 ml/cy.Grease available: NLGI—00#, 0#, 1#

Monitor

As a control center of the lubrication system, the monitor is used to dynamically display the grease pressure in the grease line, time countdown to the OFF state, operating hours, total number of operations and fault code, etc. And, it features protection for standby at low temperature and fault alarm. The monitor may be built-in or externally mounted. A built-in monitor is integrated with grease pump and with reserved position. An externally mounted monitor is installed for easy operation.

About autol:

Service

1.Customized lubrication solution for each specific equipment.
2.Training on the operation and maintenance of the system for customers.
3.Installation and adjustion of the equipment to ensure its operation.
4.For the products out of warranty, we provide lifetime maintenance. And as for the spare parts used, we will charge by unified standard.
5.We provide common easily-worn parts which costs 3% of your buying.

Packaging

Carton and wooden case
To ensure the products are easy to transport, packing can be flexible according to needs.

Application:

Trucks.

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